Reliable design of an integrated supply chain with expedited shipments under disruption risks

This paper studied the design of a two-echelon supply chain where a set of suppliers serve a set of terminals that receive uncertain customer demands. In particular, we considered probabilistic transportation disruptions that may halt product supply from certain suppliers. We formulated this problem into an integer nonlinear program to determine the optimal system design that minimizes the expected total cost. A customized solution algorithm based on Lagrangian relaxation was developed to efficiently solve this model. Several numerical examples were conducted to test the proposed model and draw managerial insights into how the key parameters affect the optimal system design.     

A supply chain network design model for biomass co-firing in coal-fired power plants

We propose a framework for designing the supply chain network for biomass co-firing in coal-fired power plants. This framework is inspired by existing practices with products with similar physical characteristics to biomass. We present a hub-and-spoke supply chain network design model for long-haul delivery of biomass. This model is a mixed integer linear program solved using benders decomposition algorithm. Numerical analysis indicates that 100 million tons of biomass are located within 75 miles from a coal plant and could be delivered at $8.53/dry-ton; 60 million tons of biomass are located beyond 75 miles and could be delivered at $36/dry-ton.     

Global supply chain design: A literature review and critique

In this paper, we review decision support models for the design of global supply chains, and assess the fit between the research literature in this area and the practical issues of global supply chain design. The classification scheme for this review is based on ongoing and emerging issues in global supply chain management and includes review dimensions for (1) decisions addressed in the model, (2) performance metrics, (3) the degree to which the model supports integrated decision processes, and (4) globalization considerations. We conclude that although most models resolve a difficult feature associated with globalization, few models address the practical global supply chain design problem in its entirety. We close the paper with recommendations for future research in global supply chain modeling that is both forward-looking and practically oriented.     

Uncertainty propagation in a supply chain or supply network

A supply chain is characterized by uncertain demands (demand-side uncertainty) and uncertainties associated with the performances of the production facilities (supply-side uncertainty). In this paper, a method is proposed to plan production in a supply chain with a multi-echelon supply process with unreliable production facilities working in markets with uncertain demand. In such a system it is necessary to consider the global and cumulative effects on the performance of the entire supply chain. We introduce the salient features of uncertainty propagation in supply chains and demonstrate their impact quantitatively using a test problem from the automotive industry.     

A location-inventory model for large three-level supply chains

We study the location-inventory problem in three-level supply networks. Our model integrates three decisions: the distribution centers location, flows allocation, and shipment sizes. We propose a nonlinear continuous formulation, including transportation, fixed, handling and holding costs, which decomposes into a closed-form equation and a linear program when the DC flows are fixed. We thus develop an iterative heuristic that estimates the DC flows a priori, solves the linear program, and then improves the DC flow estimations. Extensive numerical experiments show that the approach can design large supply networks both effectively and efficiently, and a case study is discussed.     

Effect of variable transportation and carbon emission in a three-echelon supply chain model

Several industries controls carbon emission during transporting products due to increased transportation for obtaining the best transportation way with reduced cost. This study considers a three-echelon supply chain model where the supplier makes semi-finished products and transports to manufacturer for finished products. The manufacturer transports products by single-setup-multi-delivery policy to multi-retailer. The aim of the model is to reduce the supply chain cost by considering variable transportation and carbon emission costs are considered due to several shipments. An algebraic approach is employed to obtain the closed-form solution. Numerical example, sensitivity analysis, and graphical representations are given to illustrate the model.     

Sustainable design of a closed-loop location-routing-inventory supply chain network under mixed uncertainty

Considering economic, environmental and social impacts, this paper presents a new sustainable closed-loop location-routing-inventory model under mixed uncertainty. The environmental impacts of CO₂ emissions, fuel consumption, wasted energy and the social impacts of created job opportunities and economic development are considered in this paper. The uncertain nature of the network is handled using a stochastic-possibilistic programming approach. Furthermore, for large-sized problems, a hybrid meta-heuristic algorithm and lower bounds are developed and discussed. Finally, a real case study is provided to demonstrate the applicability of the model in real-world applications, and several in-depth analyses are conducted to develop managerial implications.     

Dynamic supply chain network design with capacity planning and multi-period pricing

This paper addresses a new problem in designing and planning a multi-echelon and multi-product supply chain network over a multi-period horizon in which customer zones have price-sensitive demands. Based on price-demand relationships, a generic method is presented to obtain price levels for products and then, a mixed-integer linear programming model is developed. Due to the problem intractability, a simulated annealing algorithm that uses some developed linear relaxation-based heuristics for capacity planning and pricing is presented. Numerical results demonstrate the significance of the model as well as the efficiency of the solution algorithm and linear relaxation-based heuristics.     

Concurrent design of product family and supply chain network considering quality and price

We study the problem of concurrent design of a product family and its supply chain (SC) network. Inspired by a real-life case in computer industry, the impact of quality and price in SC demand is investigated. Two different models are proposed, the former maximizes the company’s profit with respect to customers’ priorities on quality and price; the latter is a bi-objective programming, which consider two extreme customer groups: for one group quality has the highest priority and for the other price; the intermediate groups falls between these two. The performance of the models is analyzed through a case problem.     

Robust global supply chain network design under disruption and uncertainty considering resilience strategies: A parallel memetic algorithm for a real-life case study

A mixed-integer, non-linear model is developed for designing robust global supply chain networks under uncertainty. Six resilience strategies are proposed to mitigate the risk of correlated disruptions. In addition, an efficient parallel Taguchi-based memetic algorithm is developed that incorporates a customized hybrid parallel adaptive large neighborhood search. Fitness landscape analysis is used to determine an effective selection of neighborhood structures, while the upper bound found by Lagrangian relaxation heuristic is used to evaluate quality of solutions and effectiveness of the proposed metaheuristic. The model is solved for a real-life case of a global medical device manufacturer to extract managerial insights.     

A hybrid decomposition algorithm for designing a multi-modal transportation network under biomass supply uncertainty

This study presents a two-stage stochastic programming model for the design and management of a biomass co-firing supply chain network under feedstock supply uncertainty. To represent a more realistic case, we generate scenarios from prediction errors of the historical and forecasted biomass supply availabilities. We solve the model using a hybrid decomposition algorithm that combines Sample average approximation with an enhanced Progressive hedging algorithm. The proposed algorithm is validated via a real-world case study using data from Mississippi and Alabama. Computational results indicate that the proposed algorithm is capable of producing high quality solutions in a reasonable amount of time.     

An accelerated Benders decomposition algorithm for sustainable supply chain network design under uncertainty: A case study of medical needle and syringe supply chain

This paper proposes a multi-objective possibilistic programming model to design a sustainable medical supply chain network under uncertainty considering conflicting economic, environmental and social objectives. Effective social and environmental life cycle assessment-based methods are incorporated in the model to estimate the relevant environmental and social impacts. An accelerated Benders decomposition algorithm utilizing three efficient acceleration mechanisms is devised to cope with computational complexity of solving the proposed model. Computational analysis is also provided by using a medical industrial case study to present the significance of the proposed model as well as the efficiency of the accelerated Benders decomposition algorithm.     

Modeling and optimizing the integrated problem of closed-loop supply chain network design and disassembly line balancing

This paper describes an integrated model that jointly optimizes the strategic and tactical decisions of a closed-loop supply chain (CLSC). The strategic level decisions relate to the amounts of goods flowing on the forward and reverse chains. The tactical level decisions concern balancing disassembly lines in the reverse chain. The objective is to minimize costs of transportation, purchasing, refurbishing, and operating the disassembly workstations. A nonlinear mixed integer programming formulation is described for the problem. Numerical examples are presented using the proposed model.     

Retail supply chain network design under operational and disruption risks

Designing robust and resilient retail networks under operational and disruption risks can create substantial competitive advantage. In this paper, a deterministic multiple set-covering model is first proposed. Then, it is extended to a possibilistic scenario-based robust model by scenario generation and disruption profiling to design a robust and resilient retail network. The developed models are validated through randomly generated examples and a real case study in retailing. Numerical results demonstrate that designing retail chains without considering operational and disruption risks is really misleading. Also, multiple covering of retail stores as the measure of redundancy increases the network’s resilience significantly.     

A location-inventory-pricing model in a supply chain distribution network with price-sensitive demands and inventory-capacity constraints

This paper presents a location-inventory-pricing model for designing the distribution network of a supply chain with price-sensitive demands and inventory-capacity constraints. The supply chain has market power and uses markup pricing. An efficient Lagrangian relaxation algorithm is proposed to solve the model. Our numerical study shows that by moderately increasing the number of possible values for pricing decisions, the model can be used to find near-optimal solutions of a similar location-inventory-pricing problem with continuous pricing decisions. The approach used here to incorporate pricing decisions can be applied to other supply-chain design and planning problems with price-sensitive demands.     

Vulnerability assessment and re-routing of freight trains under disruptions: A coal supply chain network application

In this paper, we present a two-stage mixed integer programming (MIP) interdiction model in which an interdictor chooses a limited amount of elements to attack first on a given network, and then an operator dispatches trains through the residual network. Our MIP model explicitly incorporates discrete unit flows of trains on the rail network with time-variant capacities. A real coal rail transportation network is used in order to generate scenarios to provide tactical and operational level vulnerability assessment analysis including rerouting decisions, travel and delay costs analysis, and the frequency of interdictions of facilities for the dynamic rail system.     

Analyzing the impact of intermodal-related risk to the design and management of biofuel supply chain

This study presents a mathematical model that designs a reliable multi-modal transportation network for a biofuel supply chain system, where intermodal hubs are subject to site-dependent probabilistic disruptions. The disruption probabilities of intermodal hubs are estimated by using a probabilistic model which is developed using real world data. We developed an accelerated Benders decomposition algorithm to solve this challenging NP-hard problem. Numerical analysis show that the model selects to use intermodal hubs located in areas with low disruption probabilities. In case of a disaster, the reliable solution results in 6.21% savings over the minimum cost solution.     

Dynamics of liner shipping network and port connectivity in supply chain systems: analysis on East Asia

The study of ports in supply chain systems is an emerging area of importance which has drawn more attention from researchers in recent years. This paper presents a new perspective in this research area by examining the calling patterns of container shipping services in order to understand the dynamics of port connectivity and inter-port relationships in the supply chains. Empirical evidence is drawn from four major ports in East Asia, namely Shanghai, Busan, Kaohsiung and Ningbo. The study identifies the shipping capacity, trade routes and geographical regions connected to the ports, shipping lines involved, and the extensity and intensity of inter-port relationships among the four container ports from liner shipping network’s perspective. The findings show that most of the shipping capacity employed on the major east–west trade routes became non-exclusive and involved calls at two or more of the four ports. Port planners, terminal operators and carriers could capitalise on opportunities through exploitation of complementary relationships that exist among the selected ports, such as offering a package for shipping lines to call at a portfolio of terminals owned by the same terminal operator. Policy and research implications as well as recommendations are discussed for various stakeholders concerned with port planning and regional development.     

A supply chain generalized network oligopoly model for pharmaceuticals under brand differentiation and perishability

In this paper, we construct a generalized network oligopoly model with arc multipliers for supply chains of pharmaceutical products using variational inequality theory. The model captures the Cournot competition among the manufacturers who seek to determine their profit-maximizing product flows, which can be perishable, with the consumers differentiating among the products of the firms, whether branded or generic, and the firms taking into consideration the discarding costs. The numerical examples demonstrate that a brand pharmaceutical product may lose its dominant market share as a consequence of patent rights expiration and because of generic competition.     

Strategic design and operational management optimization of a multi stage physical distribution system

Design and management of logistic networks is one of the most critical issues in supply chain management. However, the literature does not contain any effective models, methods, and applications that simultaneously support management decisions in the strategic design of the distribution system, in the operational planning and organization of vehicles, and in container trips organization adopting different modes of transportation. The aim of this paper is to illustrate an original framework for the design and optimization of a multi echelon and multi level production/distribution system that combines mixed-integer linear programming modeling with cluster analysis, heuristic algorithms, and optimal transportation rules. A significant case study is illustrated revealing the effectiveness of the approach and tools proposed.