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New batch construction heuristics to optimise the performance of order picking systems
Authors:Ling-Feng Hsieh  Yi-Chen Huang
Institution:a Department of Transportation Technology and Logistics Management, Chung Hua University, No. 707 Wu Fu Road Sec. 2, Hsinchu, Taiwan
b Department of Technology Management, Chung Hua University, No. 707 Wu Fu Road Sec. 2, Hsinchu, Taiwan
Abstract:Two new batch construction heuristics called K-means Batching (KMB) and Self-organisation Map Batching (SOMB) are developed and verified by simulation experiments. Both KMB and SOMB have a preferment of superior performance in total travel distance and average picking vehicle utility, and even a conspicuous improvement in total CPU running time. Besides, this paper investigates the overall performance of order picking systems integrating storage assignment, order batching and picker routing to find the optimal policy combinations under different order types. The sensitivity analysis is performed to distinguish the relative importance of the various strategies to enhance the performance of operations management.
Keywords:Operations management  Storage assignment  Order batching  Picker routing  Order type
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