Fuzzy multi-criteria decision model for evaluating reconfigurable machines

The design and configuration of manufacturing equipment require crucial decision considering optimum capacity and functionality. The equipment selection problem might be involved with choosing between large-capacity machines versus a greater number of machines with smaller capacities, and/or dedicated facilities versus multi-product facilities. This paper investigates reconfigurable machining system characteristics in order to identify the crucial factors influencing the machine selection and the machine (re)configuration. Furthermore, changeover cost and changeover time while switching from one product to the other are taken into account. In particular, a fuzzy analytical hierarchical process (FAHP) model is proposed to integrate the decisive factors for the equipment selection process under uncertainty. The expected values of the normalised fuzzy sets are determined to identify the preference values of the alternative machines. The fuzzy multi-criteria model is analysed within the fuzzy domains of the operational characteristics along with economic, quality and performance criteria. The proposed model is examined using monitoring sensitivity analysis through a case study. As a result, the alternative machines are prioritised with consideration of the inconsistency ratios. The relative performances of the alternative equipment in view of interactions of process reconfigurability and cost, and capacity and functionality are graphically illustrated.