基于机器视觉的化工多相液态界面智能检测 |
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引用本文: | 钱先锋,薛艺淳,丁蓓,杨诚,吴勇.基于机器视觉的化工多相液态界面智能检测[J].科技和产业,2024,24(11):229-237. |
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作者姓名: | 钱先锋 薛艺淳 丁蓓 杨诚 吴勇 |
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作者单位: | 中钢集团马鞍山矿山研究院,中钢矿院(马鞍山)智能应急科技有限公司,安徽 马鞍山 243000 |
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摘 要: | 为解决化工生产过程中多相液体界面接触式检测的难题,研究一种基于机器视觉的智能界面检测系统,可实现多相液体界面的外置非接触式检测,并研究界面检测算法的改进及数据集的构建。结果表明,系统的检测误差率仅为5.3%,模型精度达到86.3%,满足了工业应用的精确度要求和实时检测效果,且模型权重文件大小仅为13.6 MB,可在边缘计算设备上部署,在技术上具备了实时、精确、高效的特点,成功地为化工生产中的多相液体分液问题提供了创新的解决途径。
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关 键 词: | 界面检测 机器视觉 目标检测 YOLOv5 非接触式检测 |
Intelligent Detection of Chemical Multiphase Liquid Interface Based on Machine Vision |
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Abstract: | In order to address the challenge of contact-based detection of multiphase liquid interfaces in chemical production processes, an intelligent interface detection system based on machine vision was investigated. The system enables external non-contact monitoring of multiphase liquid interfaces and investigates improvements to interface detection algorithms along with the construction of a dedicated dataset. The results demonstrate that the system boasts a detection error rate of only 5.3%, with model accuracy reaching 86.3%, satisfying the precision and real-time detection requirements for industrial applications. Additionally, the model''s weight file is a mere 13.6 MB in size, allowing for deployment on edge computing devices. It is concluded that the system exhibits real-time, precise, and efficient characteristics, providing an innovative solution to the problem of liquid separation in multiphase systems within the chemical production industry. |
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Keywords: | interface detection machine vision objection detection YOLOv5 non-contact detection |
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