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基于机器视觉的化工多相液态界面智能检测
引用本文:钱先锋,薛艺淳,丁蓓,杨诚,吴勇.基于机器视觉的化工多相液态界面智能检测[J].科技和产业,2024,24(11):229-237.
作者姓名:钱先锋  薛艺淳  丁蓓  杨诚  吴勇
作者单位:中钢集团马鞍山矿山研究院,中钢矿院(马鞍山)智能应急科技有限公司,安徽 马鞍山 243000
摘    要:为解决化工生产过程中多相液体界面接触式检测的难题,研究一种基于机器视觉的智能界面检测系统,可实现多相液体界面的外置非接触式检测,并研究界面检测算法的改进及数据集的构建。结果表明,系统的检测误差率仅为5.3%,模型精度达到86.3%,满足了工业应用的精确度要求和实时检测效果,且模型权重文件大小仅为13.6 MB,可在边缘计算设备上部署,在技术上具备了实时、精确、高效的特点,成功地为化工生产中的多相液体分液问题提供了创新的解决途径。

关 键 词:界面检测  机器视觉  目标检测  YOLOv5  非接触式检测

Intelligent Detection of Chemical Multiphase Liquid Interface Based on Machine Vision
Abstract:In order to address the challenge of contact-based detection of multiphase liquid interfaces in chemical production processes, an intelligent interface detection system based on machine vision was investigated. The system enables external non-contact monitoring of multiphase liquid interfaces and investigates improvements to interface detection algorithms along with the construction of a dedicated dataset. The results demonstrate that the system boasts a detection error rate of only 5.3%, with model accuracy reaching 86.3%, satisfying the precision and real-time detection requirements for industrial applications. Additionally, the model''s weight file is a mere 13.6 MB in size, allowing for deployment on edge computing devices. It is concluded that the system exhibits real-time, precise, and efficient characteristics, providing an innovative solution to the problem of liquid separation in multiphase systems within the chemical production industry.
Keywords:interface detection  machine vision  objection detection  YOLOv5  non-contact detection
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